Kemeng Energy (Yangzhou) Co., Ltd.

Manufacturing principles and maintenance methods of electromagnetic boilers


Release time:

2022-07-06

Electromagnetic boilers possess several advantages, including reliability, cleanliness, and environmental friendliness. Coal causes significant environmental pollution, and in many areas, there is an insufficient supply of natural gas. Furthermore, coal is a non-renewable resource. With the increasing intensity of China's "coal-to-gas" initiative, electromagnetic boilers are poised to become a future trend. Many people believe that magnetic induction heating boilers consume a large amount of electricity, but they actually don't understand the working mode of electromagnetic heating boilers. Therefore, let's learn about the manufacturing principles and maintenance methods of electromagnetic boilers.

  Electromagnetic boilerIt has many characteristics such as reliability, cleanliness, and environmental protection. Coal causes significant environmental pollution, and in many areas, the supply of gas is insufficient. Secondly, it is not a renewable resource. With the increasing intensity of China's "coal-to-gas" initiative, electromagnetic boilers will become a future development trend. Many people think that magnetic induction heating boilers consume a lot of electricity, but they actually don't understand the working mode of electromagnetic heating boilers. So, let's learn about the manufacturing principle and maintenance methods of electromagnetic boilers below.

  

Electromagnetic boiler

  I. Manufacturing Principle of Electromagnetic Boilers:

  Electromagnetic boilers use electricity as power, electromagnetic induction as the principle, are noiseless, and pollution-free. They use imported copper wires, have a low apparent thermal load, and the thermal efficiency of electromagnetic boilers reaches over 98%. They use imported centrifugal glass wool for multi-layer insulation, and imported color-coated steel plates for packaging; both ends use bio-degradable packaging sleeves and military-grade product shells, with advantages such as convenient installation and maintenance.

  1. Advanced imported copper wires are selected, with a low appearance load, and a service life of up to 10 years or more.

  2. The electromagnetic boiler uses a PLC temperature control switch, has a large operating load cooking scale, fast cooking speed, simple operation, and requires no manual supervision.

  3. Manual integrated control, no complex control is needed; just a few buttons can control the entire electromagnetic cooker, which is convenient and fast.

  4. Advanced computerElectromagnetic boilercontrollers are selected, with advantages such as robust performance, high degree of automation, and convenient use.

  5. The operating components of the electromagnetic boiler are all selected from domestic and imported products, and have been tested in a test furnace to ensure the long-term normal operation of the boiler.

  Electromagnetic boilers are essentially power converters that can convert electrical energy into thermal energy to provide the required heat; the technology selected is electromagnetic induction heating technology. This electromagnetic induction heating technology generates an alternating magnetic field through the components of the circuit board. When an iron-containing container is placed on top, the alternating magnetic field lines cut through the appearance of the container, generating an alternating current (i.e., eddy current) in the metal part at the bottom of the container. The eddy current causes the iron atoms at the bottom of the container to move rapidly and irregularly, and the atoms collide with each other, and the collisions generate heat energy, which has the effect of heating things. The iron container generates heat itself, and the heat conversion rate is particularly high, reaching 95%; its working principle is that when a part of the water enters the inside of the container, it will be heated and discharged as steam. Ensuring a certain water supply method will provide continuous steam.

  II.Electromagnetic boilerEnergy-Saving Tips and Maintenance Methods:

  Improve room insulation and heating energy consumption. Key factors include the insulation of building maintenance components, and the comprehensive thermal effect of the electromagnetic boiler and its heating method. This is why some products cannot accurately obtain accurate energy consumption.

  In addition, select the output power of the electromagnetic boiler. Different building structures, room length-width ratios, total lighting area, room location, and their heat consumption are different. The selection of the output power of the electromagnetic boiler needs to be calculated according to the heat consumption of the heating room. In many cases, the electricity used by the customer does not reach the power consumption of the room, not only does the electromagnetic boiler not shut down or rarely shut down, but it also does not reach the ideal heating temperature. Choose an intelligent electromagnetic heating boiler with return water temperature difference adjustment. The current electric heating boiler (electromagnetic heating boiler) water heating system can be divided into three methods. The ideal intelligent water temperature difference for electric heating boilers should be 20-25.

  Electromagnetic boilerThe correct maintenance method directly affects the normal operation and service life of the machine, so the maintenance method of the electromagnetic boiler is crucial.

  Cleaning components: thermocouple terminal cleaning, heat exchanger cleaning, heat sink spacing, heat exchanger condition check, fan disassembly, fan outlet gasket check, replacement if necessary, and micro-pressure relay intake pipe cleaning.

  The above is an introduction to the manufacturing principle and maintenance methods of electromagnetic boilers. For more information, please Contact Us! Our company has many years of experience and is always looking forward to your participation.